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Texecom takes the full suite of GENEO Software

May, 29 2022
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News
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by Mark Radley

Texecom has an ambitious plan to improve and GENEO Software is delighted to be a part of it.

Texecom's Operations Director, Brendan Hindle, is taking his war on waste to the next level.  The GENEO team has been supporting Texecom with its continuous improvement journey since June of 2022. As the team's enthusiasm for improving the workplace has grown,  GENEO has supported the changes with GEN-OPS1 driving standardized work and  quality improvements.  GEN-OPS1 is the first of the full suite of software platforms to be used.  TEMPO and my-CI will be piloted in the coming months.

Taking the full suite of GENEO Software

Brendan has ambitious plans for Texecom and despite the headwinds of rising inflation believes Texecom can continue to drive improvements and customer value.  GENEO's role will be to help expose waste using GEN-OPS1 and the creation of standardized work across all operations coupled with the use of my-CI for problem-solving and ideas generation.

GENEO Software has been working closely with Lorraine Haworth, Continuous Improvement Manager, to develop the first pilot of GEN-OPS1. The first task was to create a  full job breakdown analysis of tasks on the assembly line before re-balancing the work to Takt for the flow line.  Texecom's fast pace of product build and wide-varying customer base is a challenge for most systems to match. Creating a digital twin for Texecom's operations requires detailed Work Element Sheets catering to variants and product changes.  Paul Moody and Paul Sharp, production team members from the pilot area, built the Standardised Work with support from Lorraine over the course of the week.  Once the digital twin has been mapped using GEN-OPS1, Lorraine and the operations team will start the process of re-balancing using the Yamazumi function and capturing improvements.

 

Texecom - operators using GEN-OPS1

 

 

We look forward to supporting the Texecom transformation journey going forward and can't wait for the full suite of GENEO software to come into play.

Brendan Hindle

[Brendan Hindle, Operations Director at Texecom]

 

The full suite of GENEO Software consists of:

GEN-OPS1 - SaaS platform for building and governing brilliant standards. Looking after the full cycle of a standard from cradle to grave and tracking competency.

TEMPO - optimising maintenance and long cycle work

my-CI - a mobile app for leaders to drive Continuous Improvement 

 

 

by Mark Radley
Director and Founder
Reduce maintenance turnaround time by 50%!
  • TEMPO is a system that has been developed to radically reduce the time taken to perform complex maintenance activities on fixed assets or fleet. It is a simple yet intelligent way of organizing your maintenance activities to complete the maintenance turnaround in half the time.
  • By organizing work sequences for trades/technicians and building critical paths and dependencies, TEMPO quickly highlights lost time opportunities in the overall planned turnaround.
  • Applying standard work instructions with step-by-step guides for process confirmation, TEMPO visualizes real-time progress for short interval control, providing instant decision making to maintain compliance to plan.
  • By using TEMPO to plan and execute complex maintenance turnarounds our clients have achieved 50%+ reduction in downtime, giving a 10%+ improvement in fleet availability.
Reduce maintenance backlog by 60%!
  • Unlock valuable maintenance time and use it to reduce chronic backlogs or stubborn deferred defects.
  • Give technicians more time for proactive interventions.
Improve asset reliability by 18%!
  • Enjoy the knock-on benefit of backlog clearance and proactive activities, improving the reliability of your assets.
Increase continuous improvement engagement by 180%!
  • TEMPO’s easy-to-use Concerns and Ideas capture feature engages technicians in driving improvements that help improve turnarounds, reliability, and availability
  • Identify the classic wastes (transport, inventory, motion, waiting, over processing, over production, defect) in relation to your maintenance activities.
  • Expose supply chain, kitting, resourcing, workplace organization, sequencing, tooling, and planning opportunities for review through TEMPO’s powerful reporting feature.
  • Analyze the hour-by-hour compliance to plan with the associated losses incurred throughout the turnaround event.
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