Client
Manufacturer of high value products for mining
Scope
Introduce Total Productive Maintenance to lift line performance in order to consolidate European operations. A unique opportunity to insource from Asia.
Diagnostic
- Full review of maintenance practices and performance
- Identify bottlenecks on 3 key production lines
Actions
- Introduce OEE (manual data collection and calc) on identified bottlenecks with uptime on secondaries and tertiaries
- Re-allocation of Planned Maintenance activities to drive operator maintenance
- Introduce line-side stock for key parts and consumables
- Early Equipment Management introduced for next generation equipment ready for delivery in 6 month horizon
- Quick Change Over activities on line start-ups, tool changes and product changeovers
Results
- Shift requirements reduced from 5 to 4
- 4 products in-sourced from Asia improving quality and unit cost
- TPM programme deployed across the group
Client
Manufacturer of high value products for mining
Scope
Introduce Total Productive Maintenance to lift line performance in order to consolidate European operations. A unique opportunity to insource from Asia.
Diagnostic
- Full review of maintenance practices and performance
- Identify bottlenecks on 3 key production lines
Actions
- Introduce OEE (manual data collection and calc) on identified bottlenecks with uptime on secondaries and tertiaries
- Re-allocation of Planned Maintenance activities to drive operator maintenance
- Introduce line-side stock for key parts and consumables
- Early Equipment Management introduced for next generation equipment ready for delivery in 6 month horizon
- Quick Change Over activities on line start-ups, tool changes and product changeovers
Results
- Shift requirements reduced from 5 to 4
- 4 products in-sourced from Asia improving quality and unit cost
- TPM programme deployed across the group
Our TPM programme has helped to reduce maintenance and operating costs for clients by up to 25 percent.
GENEO’s approach helps clients to reduce their maintenance burden through our rationalisation programme and turn planned maintenance activities into effective work standards for use in the workplace.